INTRODUCTION

We at the KAMALA GROUP would like to introduce ourselves as one of the leading manufacturers and an integrated source of procurement, engaged in the manufacturing of Woven Wire Screen Cloth and Perforated Sheet Panels since the last three decades. With our associate concerns–Kamala Industries,
Kamala Screens & Metal Perforators, Screens India; we cater to the various demands of the vivid customer profile ranging from Parma to Chemicals, Steel Plants to Sponge Iron Plants and Cement to Construction. All the concerns are registered with NSIC & SSI. We manufacture Woven Wire Screen Cloth and Perforated Sheet Panels for various types of Crusher, Hot Mix Plant, Screening Plants ranging form various Original Equipment manufacturer and Infrastructure / Construction companies having their operations in India and Abroad. Woven Wire Screen Cloth are specially manufactured for extremely rugged operating conditions in scalping, sizing or processing heavy abrasive materials such as ores, crushed stones, sand, gravel, metallic and non metallic minerals, coal slag etc. We are one of the specialized manufacturers of Industrial Woven Wire Screen Cloth and Perforated Sheet Panels of taut screening surface for sizing and straining in India. It is this quality of Strength and Free Screening over other media which make them ideal for a very wide range of sifting and separating applications.

OUR CAPABILITIES

Screens are woven accurately to any mesh size and of any diameter wire to meet your specific requirement. We have got a capacity to manufacture screens in the following range:

Opening : 0.5mm to 100mm
Wire Dia : 0.8mm to 12mm
Width and Length : As per your requirements
Edge Preparation Type : K1, K3, K5, K7
Clamp Bend Type : ‘C’ and ‘S’ type
IS Standard : IS-4454 Grade – I
Quality of Wire : Spring Steel, High Carbon steel, Stainless Steel, G.I. etc.

Our experience and highly skilled engineering for various Applications has earned an enviable reputation for solving Screening problems. Continued technological advances have enabled us to quickly deliver standard and special order Screening products.

What Makes Our Woven Wire Screen Cloth an edge
over the others?

1. The Right Wire for Your Application. We have a vast amount of experience in matching all the variables of the woven wire screen cloth to your specific production requirements. We design and manufacture in stainless steel, high carbon steel, High Tension Spring Steel or any Ferrous & Non – Ferrous Metal. No matter what the material requirements, we make wire screens strong, durable, and economical.

2. Precision Crimped, Tightly Woven, Accurate Sizing. We perform crimping and weaving operations on special crimpers and power looms. These machines give our wire cloth uncommon accuracy of openings and tightness of weave.

3. Precision Cut and Formed for Better Fit. Innovative forming and cutting techniques produce wire cloth with true dimensions and edges. That makes installation on your screening equipment easier, and gives the wire cloth longer life. Many designs reduce material blinding and plugging. Openings maintain precise oversize material tolerances, even across the junction of two screens. Oversize material won’t get through.

4. Tensioning on the Shallow Crimp. Screen cloth is usually made with a shallow crimp wire in one direction and a deep crimp wire in the other direction. Whenever possible, we edge each screen so you’ll be tensioning on the shallow crimp wires. This feature reduces the chance of excessive stretch in the panel. It guarantees less flexing and uncontrolled vibration, which can cause premature failure.

5. Fine mesh panels use high quality woven wire cloth to ensure accurate openings and maximum wear life. Our unique hook designs keep the panel evenly taut at all times, the key to efficient screening.

Efficient screening requires the right weave

We have one of the largest selections of weave styles available. More weave selection means better designs for special needs. Aggregate production, mineral sizing, grain drying, traveling water screens, power plant applications, livestock flooring and many others. Select from the
weaves shown here or call us for information on special fabricated screens.

 

Double-Crimp
This specification is also referred to as “Vibro Type Weave”. Efficient and long wearing in a variety of applications Providing a level, smooth surface, the Smooth weave employs a type of rigidity interlocked crimp that insures maintenance of accurate, uniform openings. When used in the correct application, because of the level weave, there is considerable reduction of friction from material passing over the screen and, in many cases, far less wear from abrasion than in screens made with surface crimps.
Lock-Crimp
For light to medium wire in relation to screen opening size. Wire is
locked in place for long wear and accurate screen openings for the life of the screen. This specification is also referred to as “Scalping Weave”. Generally used in extremely heavy screen cloths and those with relatively small openings.
Flat-Top
Improves material flow with flatter surface than other weaves. Lock
weave maintains accurate openings. Also called “Smooth-Top”. Most
efficient weave for heavy-duty screens when ratio between width and wire diameter permits its use. As a general rule, opening width should be at least 5 times the wire diameter. It is extremely durable because each wire is locked in place to maintain accuracy of openings for the life of the screen.
Tri-Loc
Long openings will keep sticky or wet material flowing freely. Weave holds wires securely yet permits slight vibration to keep openings clear. This specification is often called “Triple Shoot”.

SELF CLEANING SCREENS
These harp Screens are Manufactured using alternatively straight and horizon-tally crimped wires. These screens provide a unique self cleaning action, reducing blinding and pegging which leads to increased screening efficiency. The S-Type panels use the same self cleaning action as the standard L-Type series but the straight wires are omitted. This enables the panel to excel with even the most difficult materials where other screens would quickly blind or peg over.

                                        Types of Various Edge Preparations

Welded insert 45º to 60º Hooked edge with metal sheet 45º to 60º  Hooked edge Welded 45º to 60º
Folded U-hook Welded U-hook Welded Edge Wire
Two-Piece hook strip Welded Plates Square hook with